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Steam Heating System Conversions, Not Usually a Good Practice

By
Home Inspector with JRV Home Inspection Services, LLC HOI 394

Older homes were often heated by a steam boiler and cast iron radiators. Those old radiators not only threw a lot of heat, they held it for a long time. With steam the radiator had a valve that would release a small amount of steam into the air in effect providing some humidification. These were great systems in their day and the truth is they are still quite good. But often it is thought that changing the "old" steam system to a forced hot water system is more modern and therefore better.

Changing the system is not necessarily better or more efficient. In fact it can be less efficient and detrimental to the new boiler.

The big problem with steam is controlling the temperature. You must boil water to get steam. Steam moves freely through the large pipes. There is no modulating control to regulate the temperature. Because of this draw back the system is often converted to forced hot water.

A pump is installed in the system piping along with a temperature controlling device. The boiler no longer has to make steam to provide heat, just hot water. The pump moves the hot water through the pipes when the controller tells it the proper temperature has been reached.

The problem with a steam to forced hot water conversion is the piping. Steam pipes are very large, 3-4 inches in diameter. This volume is necessary in order for the steam to move through the pipes and the condensed water to move back to the boiler. A forced water system requires much smaller piping, usually three quarters to one inch in diameter.

When a system is converted the old pipes are almost always left in place. This creates a huge problem for the new boiler. The volume of water in the system is much greater than practical because of the old steam pipe size.

Consider this, a one inch diameter pipe one foot in length has a volume of about five cubic inches, a pipe of the same length three inches in diameter has a volume of about 85 cubic inches. That is 17 times greater! That means the boiler has to heat and move 17 times more water.

Another problem is the pipe configuration. Steam pipes are not installed in a continuous loop. When forcing water through pipes, loops from the main pipe do not allow for good flow to the radiator. What effectively occurs is water trying to enter the loop from both ends.

A boiler designed and sized to heat a 1500 square foot home by pumping hot water through the pipes will be massively over burden. It will be unable to heat the home quickly or efficiently and ultimately completely breakdown prematurely.

The first photo is of a steel tank boiler found in a home that had been converted from steam to forced hot water. If you look carefully to the left and behind the boiler you will see the "old" cast iron boiler. This steel boiler is doomed to an early grave. Cast iron is the only type of boiler that should be used in this type of conversion application. Steel can not handle the extreme stress from the large volume of cold water entering the tank from the pipes on circulation. However an undersized cast iron tank boiler will suffer the same fate, it may just last a little longer than its steel counterpart.

This boiler was test run during the inspection. It ran constantly for one hour and no heat was received on the second floor after that time. The second photo shows the pipe reduction and the size difference between the pipes.

When these conversions are made it is imperative that the boiler be correctly sized to compensate for the large volume of water in the system. If this limitation is not considered, the unit will be extremely inefficient and will fail well before its intended design life.

Posted by

James Quarello
Connecticut Home Inspector
Former SNEC-ASHI President
JRV Home Inspection Services, LLC

 ASHI Certified Inspector

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Bob Elliott
Elliott Home Inspection - Chicago, IL
Chicago Property Inspection

Good info James, though I must admit I am not sure how many people are doing a conversion of steam to hot water now in days..

They would most likely just scrap the system.

Oct 23, 2007 03:02 AM
James Quarello
JRV Home Inspection Services, LLC - Wallingford, CT
Connecticut Home Inspector

Bob,

I see this quite often here in CT. If a home has an older system (steam) the homeowner may believe converting to forced hot water will be better.

Oct 23, 2007 03:08 AM
Keith Stoller
Keith Stoller Tax & Business Solutions - Bakersfield, CA
Not too many of these systems exist out west, yet it seems to be valuable information for those occations when people just don't know any better.  They ask cousin Elmer instead of someone who knows what they're talking about.  Thanks again.
Oct 23, 2007 03:37 AM
James Quarello
JRV Home Inspection Services, LLC - Wallingford, CT
Connecticut Home Inspector

Keith,

Old cousin Elmer is usually the electrician, plumber, carpenter.... Well you get the idea. He certainly helps keep me busy. People in the interest of trying to save money forgo hiring professionals and in the end spend more because of guys like cousin Elmer.

Oct 23, 2007 03:45 AM
Dale Baker
Baker Energy Audits and Commercial Properties Inspections - Claremont, NH
New Hampshire Relocation Real Estate Information

Howdy James

I have not came along any steam heating systems, that have been converted in NH as of yet.

Very good post.

Have a good one

Dale

 

Oct 23, 2007 10:14 AM
Anonymous
joe schiavone

 

     thanks for the info.i have a peerless boiler about 15 years old that heats by steam radiators.what i like about it is the moist heat you get.problem as you say is control. i keep tweeking the radiator valves to try and get even heat through out the house.it will stay good for a while,but then the heat will move off to one direction or another,and the tweeking starts all over !!

      will changing the radiator valves help,are there new models out ?

         thanks ,  joe

Dec 29, 2007 12:22 PM
#6
Vincent Coccia
Construction Services Integration - Paoli, PA
Thank you for the post as we sometimes come across this in PA. 
Dec 29, 2007 02:35 PM
James Quarello
JRV Home Inspection Services, LLC - Wallingford, CT
Connecticut Home Inspector

Joe,

There are replacement valves available for old style radiators. Your problem may be something else however. It sounds to me like a pressure imbalance in the system. You need to contact a heating professional that is familar with steam heating systems.

Vincent,

Your welcome.

Dec 29, 2007 11:15 PM
Gene Allen
Fathom Realty - Cary, NC
Realty Consultant for Cary Real Estate
My house could use some old fashioned type of heat.  I have two catheral ceilings plus skylights and a drafty fireplace. 
Dec 31, 2007 10:43 AM
Jon Boyd
Home Buyer's Agent of Ann Arbor - Ann Arbor, MI
Ann Arbor Real Estate Buyers Agent

James,

Another concern I have when we see conversions is that the system may no longer have enough heating capacity. A radiator with 230 degree steam puts out a lot more heat than a radiator with 180 degree hot water. On the really cold nights the system probably can't keep the house warm.

 

Fortunately we don't have many systems like this in our market area.

Mar 14, 2015 09:18 AM
James Quarello
JRV Home Inspection Services, LLC - Wallingford, CT
Connecticut Home Inspector

John, Highly unlikely if the heating professional installed a properly sized boiler.

Mar 14, 2015 10:05 PM
Anonymous
sheera

hello,
I have a steam system in my 1876 house. the boiler failed last winter hoels within system is causing low pressure & back flow onto burners and i'm looking at replacing it but also investigating if converting to another method is better. I have no heat in my bedrooms on second or third floor but do have a chimney chase access through center of house. I would like to add heat and zones at the same time. from your post it would appear that keeping the steam system is the best option but adding additional heat would be difficult? I would also like to add cooling at some stage but maybe a seperate ventless system is better? i've called local hvac companies but have not had a call back yet. of course cost is also a deciding factor, I just don't know what is the best way to go.

Sep 17, 2015 09:44 PM
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